Engineering adaptability: a 3,000 kg HS2 goods lift

modernisation case study

2025 03 16

Modernising industrial infrastructure requires equipment that can adapt to past constraints while meeting future safety standards. A recent project at one of the largest agricultural business suppliers, featuring the HS2 goods lift (with attendant), perfectly illustrates how the model handles the transition from an obsolete system to a fully Machine Directive-compliant solution.

The project overview

The challenge involved a significant upgrade within an existing industrial facility. The requirement was clear: integrate a high-capacity lift into an established brick shaft to replace a unit that no longer met safety regulations. The HS2 was selected for its ability to provide a 3,000 kg lifting capacity across a 4.8 metre travel height, all while fitting seamlessly into the original building layout.

Stability for industrial loading

In freight transport, the interaction between the floor level and the loading equipment is critical. The HS2 was configured with several key features to ensure long-term reliability:

-> Electromechanical locking pins: to provide a rock-solid platform during loading, the lift utilised integrated locking pins. These pins mechanically secure the cabin at the landing, eliminating any “bounce” or vertical movement. This is a crucial feature when moving heavy pallet trucks and palletised goods, as it ensures a perfectly flush transition and protects the hydraulic system from impact stress.

-> Heavy-Duty Chequered Aluminium Flooring: the cabin floor was finished with chequered aluminium. This material was chosen for its high-traction properties and natural resistance to corrosion, providing a durable and professional surface that can withstand the daily rigours of freight transport.

-> Structural reinforcement: the cabin structure included reinforced safety buffers, designed to manage the impact loads typical of a busy industrial environment.

Engineered for seamless integration

One of the reasons the HS2 is a preferred choice for modernisation projects is its technical flexibility. In this instance, the hydraulic station and control box were efficiently housed in the existing machine room above the shaft.

The finish also reflected the high standards required for modern industrial spaces, featuring AISI stainless steel architraves and composite material for interior wall levelling, ensuring the equipment remains resistant to wear and tear.

Conclusion: a reliable choice for partners

As a Machine Directive-compliant solution, the HS2 is engineered to provide a safe, smooth, and highly stable freight transport experience. This project demonstrates the lift’s versatility in modernisation scenarios, offering our distributors and installation partners a robust product that delivers consistent performance in demanding environments.

DEFENDER

Photo by Andrius Laucius / Lithuania ()
4 March 2026

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